Deposition
Parylene Coater – Diener Electronic Parylene P6
Parylene Coating System
Overview
System for depositing Parylene polymers
Features
Thickness range is 0.05um to 20um
Operating Instructions
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
Sputter – Cooke C71-3M
Sputtering System
Overview
Vacuum sputtering system for thin film deposition, featuring DC sputter guns and cooled/heated target
Features
- Manual system
- 2 US Gun II guns
- MDX Magnetron drive
- Substrate heater
- Adjustable sputtering orientation using vertical and/or horizontal mounts
Specifications
- Guns (2)
- target size: 2 in diameter
- target thickness: 1/32″-1/4″
- Nominal operating pressure: 5μ argon
- Mass flow valve (3): 0 to 50 sccm, O2, N2, Ar
- SS cylinder: 4″ view port
Operating Instructions
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
- Advanced Energy Magnetron Power Supply
- High Vacuum Apparatus 120-Series Gate Valve
- MKS Baratron 127A
- MKS Baratron 127 pinout
- MKS PDR-C-1C
- MKS Model 247 4-Channel Readout
Instructions
Door latch must swing fully to side to release door
Company
Model: C71-3M
Name: Cooke Vacuum Products
Email: info@cookevacuum.com
Address: 46 Chestnut Street, South Norwalk, CT 06854
Phone: 203-853-9500
Sputter – Denton Explorer 14
Sputtering System
Overview
Vacuum sputtering system for thin film deposition
Research Equipment
Sullivan Group Research Equipment
For use by others only with permission of Prof. Charlie Sullivan (Charles.R.Sullivan@dartmouth.edu)
Features
- Operation Modes: Manual, Auto, Maintenance
- Allows operation of multiple sputter sources and RF bias source
- Ability to heat and rotate substrates
- Windows XP Professional operating system
- ProcessPro Control Software
- GE-Fanuc VERSAMAX programmable logic controller interfaced to system host computer
Specifications
- Deposition chamber: Discovery SJ/14; 12” (high) x 14” (wide) x 14”(deep)
- Pumping system:
- CTI Cryogenics CT-8 cryogenic pump
- CTI Cryogenics water-cooled compressor with helium lines.
- Pfeiffer Duo 10 two-stage, rotary vane pump (7 CFM)
- Sputter source: (3) 2.0” diameter, internal stalk-mount, ?US Gun?, planar magnetron
- RF-bias substrate stage: 6.0″ substrate platen; pre-machined to accept DVI 150 mm sample transfer holder
- Substrate heat: (2) 1.0 kW, backside quartz heater arrays with reflector and deposition shield
Images
Operating Instructions
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
Company
Model: Explorer-14
Name: Denton Vacuum-USA
Email: info@dentonvacuum.com
Address: 1259 North Church St. Bldg 3, Moorestown, NJ 08057
Phone: 800-666-6004
Electron Microscopy
Electron Microscopy – SEM, FIB-SEM, TEM, EDS, EBSD, etc.
Electron Microscope Facility
Overview
Microengineering Lab users utilize the Dartmouth Electron Microscope Facility for SEM, FIB, TEM, EDS, EBSD, and other capabilities.
Features
The Electron Microscope Facility web page contains details on capabilities and equipment models.
Etch
Fume Hoods for Acids, Organics, & RCA Cleans – Plastic Design Inc
Fume Hoods
Overview
There are three laminar flow fume hoods. One hood is for organics (eg. photoresist stripping and solvents), one is dedicated to RCA cleans, and one for general acid and base processing.
Operating Instructions
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
Plasma Cleaner – Harrick PDC-001
Plasma Cleaner
Overview
Tabletop inductively coupled RF plasma chamber for photoresist descum, surface cleaning, surface preparation for bonding, and surface modification of metals, ceramics, composites, plastics, polymers and biomaterials. Setup for oxygen or air plasma.
Safety/Warnings
Qualified users only. Use only the provided dry pump (oil pumps with oxygen are an explosion hazard).
Features
- Compact, tabletop unit
- Low, Medium, and High RF power settings
- Includes a 6″ diameter by 6 1/2″ long Pyrex chamber and an integral switch for a vacuum pump
- hinged cover features a magnetic closure and a viewing window
- 1/8″ NPT needle valve to control gas flow and chamber pressure
- 1/8″ NPT 3-way valve to quickly switch from bleeding in gas, isolating the chamber, and venting
- Edwards XDS Dry Pump
- May be used with oxygen process gas
- Contributes no lubricant vapors to the vacuum chamber
- Bearings are isolated from the vacuum environment by a patented XDS bearing shield
- Versatile pump uses a scroll mechanism manufactured by BOC Edwards
- Low vibration and noise levels make it ideal for laboratory use
Specifications
- Applies 7.2, 10.2 or 29.6 Watts (L, M, or H) to the RF coil
- Weight: 45 lbs
- Size: 11″H x 18″W x 9″D
Operating Instructions
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
Company
Model: PDC-001
Name: Harrick Plasma
Address: 120 Brindley St, Ithaca, NY 14850
Phone: 800-640-6380
Year of Purchase: 2008
PO Number: 1026835
RIE – Plasma Sciences RIE- 600W
Reactive Ion Etcher
Overview
Capacitively coupled plasma etch system set up with oxygen and fluorinated gas
Safety/Warnings
Use only the provided pump with PFPE fluorinated lubricant (conventional hydrocarbon oil pumps with oxygen are an explosion hazard)
Features
Process gasses are CF4, O2, Ar, N2
Operating Instructions
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
- JMI Upgraded Plasma Etcher Manual
- JMI Plasma Etcher Video
- Advanced Energy RFX-600 Generator
- Advanced Energy ATX Tuner
- Edwards Turbo Pump EXT 255H
- Kurt J. Lesker Pirani Pressure Transducer 925C
- MKS Baratron 122A
- MKS Mass Flow Controller 1179A
- MKS MFC 1179A Pin Configuration
- SMC 3-Port Solenoid Valves
- SMC Series VZ100 Solenoid Valves
- Unitronics Product Catalog
- Unitronics Manual UG V130_350_430-TA24
- Unitronics EX-A2X Datasheet
- Unitronics IO-AO6X Datasheet
- Whitman Controls Pressure Sensor Switch
Lithography
Electron Beam Lithography – JC Nabity Lithography Systems NPGS
Electron Beam Lithography
Overview
E-beam lithography is performed on a Thermo Scientific Helios 5CX Dual Beam SEM/FIB System with a fast beam blanker controlled by a Nanometer Pattern Generation System (NPGS)
Equipment Location
E-beam lithography resides in the Dartmouth Electron Microscope Facility
Vendor
Hotplates
Hotplates – Photoresist Processing
Overview
Hotplates for use in photoresist processing
Specifications
- Thermo Scientific 300C maximum
- Dataplate 370C maximum
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
Mask Aligner – Karl Suss MJB3 UV400
Mask Aligner
Overview
Photolithographic contact mask aligner transfers a pattern from a chrome/glass mask to a photoresist coated wafer by exposing the stack to ultraviolet light.
Safety/Warnings
The UV lamp is under high pressure when hot; do not open its explosion proof housing or attempt to change the bulb. Do not restart a hot bulb until it has cooled for half an hour.
Features
- Printing down to 0.8um
- Handles up to 75 mm (3″ wafers) diameter substrate
- Uses 4″ mask
- High precision X, Y, alignment stage and microscope manipulator
- Hard, Soft, and Vacuum contact modes
- Microscope Objectives (NA=Numerical Aperture, WD=working distance, FOV=field of view, DOF=depth of focus, RL=Rayleigh Limit resolution@500nm):
- 10x, 0.2NA 17mmWD 1.8mmFOV 15umDOF 1.5umRL
- H20x 0.4NA 8.2mmWD, .9mmFOV 4umDOF .8umRL thru mask optimized
- H35x 0.6NA 4.0mmWD .6mmFOV 4umDOF .5umRL thru mask optimized
Specifications
See attached Data Sheet
- Normal field microscope.
- 350W Hg lamp.
- Lamp produces 365 nm (i-line), 405 nm (h-line), and 435 nm (g-line); system can be used with a broad spectrum or with an optional filter for i-line spectrum; CI2 measures only power at 405nm and CI1 measure only power at 365nm; total UV is higher.
Images
Operating Instructions
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
Company
Model: MJB3 UV400 (SN 2131 mfg 4/88)
Name: Suss Microtek
Maskless Aligner – Durham Magneto Optics MicroWriter ML3 Pro
Maskless Aligner
Overview
The maskless aligner uses light and a semiconductor chip with an array of micro-mirrors (each mirror is selectively turned on or off) to project a portion of the design layout pattern through optics and onto a photoresist coated substrate without the need for an expensive photomask
Features
- 365nm and 405nm semiconductor light sources
- Printing down to 0.6um
- Accommodates standard and non-standard sample sizes
- 230mm x 230mm x 15mm maximum wafer size
- 195mm x 195mm maximum write area
- X, Y interferometer with 1nm resolution for precise stage movement
- Virtual mask aligner mode displays the design to be exposed over the microscope image
Specifications
See attached Data Sheet
Operating Instructions
- DMO ML3 Pro Operating Instructions
- MicroWriter ML3 Pro Product Sheet
- MicroWriter Product Family Overview
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
- DMO Manual v3.20
- Additional documents are on the DMO Computer
Ovens – Blue M
Oven – Lithography bake
Overview
Gravity Convection Oven for use in photolithography, 38-260C
Features
- Gravity Convection ovens for applications where a fan would disturb the thermal process; natural air convection supply through perforated stainless steel shelves to achieve temperature uniformity without blowers
- Stainless steel interior with powder coated exterior for durability
- Vertical-up gravity convection air flow allows for tighter temperature uniformity
- Adjustable shelving provides flexible workspace configuration
- 2 perforated shelves for increased air flow and uniformity
- Independent and adjustable over-temperature protection provides extra assurance against damage to load and oven
- Over-Temperature Protection
Specifications
- Max Watts: 975
- Voltage 50/60 Hz Single Phase: 120V.
- Temperature Range: +38°C to +260°C (+100°F to +500°F)
Instructions
Door latch must swing fully to side to release door.
Company
Model: OV-12A
Name: BLUE M
Address: 2821 Old Route 15, New Columbus, PA 17856
Phone: 800-586-2473
Fax: 570-538-7380
Spinner – Specialty Coating Systems P6708D
Spin Coater
Overview
Spin coater accurately applies uniform films of materials such as photoresist to planar substrates such as a silicon wafer. Typical film thicknesses range from hundreds of nanometers through hundreds of microns.
Features
- Example Coating Materials: Photoresists, Polyimides, Metal-Organics, Dopants and Silica Films
- Programmable Logic Controller: Stores up to 3 product recipes and offers three ramp-up and hold steps and one ramp-down for each recipe
- Encoder allows vacuum chuck to be stopped at a Home position on programmable models
- Chemically resistant Teflon coated bowl with integral drain
- Hinged, interlocking cover on all models plus safety glass window on programmable models
- Connected to house fume exhaust, vacuum, purge air
Specifications
- Speed:100-8000 RPM
- Acceleration/Deceleration: 1-30 sec
- Spin Time: Up to 999 sec
- Dispense times: 1-10 sec
- Bowl Size: 8in
- Weight: 52 lbs(123.6kg)
- Power:120 VAC, 60Hz or 220 VAC, 50Hz
- Vacuum Input: 430-635 mmHg/ 17-25in Hg
- Purge Input: 0.55 scfm – at 2psi(N2 or Clean, dry air) 5psi maximum (external) OR 2.2 scfm @60 to 80 psi if using internal vacuum pump
- Drain: 3/8″OD outlet at rear of machine
- Dimensions (W x D x H): 13.25 x 17 x 12 in / 33.6 x 43.2 x x30.5cm
Instructions
See links below.
First program is reserved for standard photoresist spin profile, 900RPM for 5 seconds followed by 4000 RPM for 60 seconds.
Operating Instructions
SCS P-6708D Operating Instructions
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
Specialty Coating Systems P-6708D User Manual
Company
Model: P-6708D
Name: Specialty Coating Systems
Address: 7645 Woodland Drive, Indianapolis, IN 46278-2707
Phone: 317-244-1200
Fax: 317-240-2073
Year of Purchase: 2011
Metrology
Contact Angle Goniometer – Rame Hart Model 190-F2
Contact Angle Goniometer
Overview
Contact angle measurements for liquid droplets featuring computer aided droplet analysis
Features
- Model 190 with DropImage CA software (angles but no surface energy or tension tools)
- F2 series Camera IEEE1394a FireWire, 60 fps
- Backlighting LED array Illuminator
- Stage Precision 3-Axis Locking with
- Leveling Specimen Stage
- DROPimage Features Contact Angle Measurement Calibration Tool
- Consumables Microsyringe Assy. 100-10-20
Needle 100-10-12-22 (other needles available
- Options Environmental Fixture 100-07-60
Wafer Support (4?) 100-21-4 Software Upgrade 400-22-30 Manual Tilting Base 100-25-M Film Clamps 100-15
Specifications
- Data Sheet
- Stage Size 2 x 3 in (51 x 76mm)
- Sample Size 3 in (76mm) deep x unlimited
- Contact Angle Range 0 to 180°
- Resolution 0.1°
- Accuracy +/- 0.10°
- Dimensions 19 x 20 x 10 in (480x500x250mm)
- microsyringe volume per small division: 2 microliters
- Weight 14 lbs / 6.3 kg (excluding power)
- Power Supply 110 or 220 VAC
Instructions
Use included sphere to recalibrate if any of the optics are changed
Operating Instructions
- How to Measure Contact Angle – Quick Start
- How to Measure Surface Tension
- Setup Manual
- Information & Tutorial on Contact Angles
- Information & Tutorial on Surface Energies
- Glossary of Surface Science Terms
- Model 190-F2 Datasheet
- Microsyringe Parts image
- Needle Parts image
- Other Needle Options
- Rame-Hart Instructions for Manual Syringe
Detailed Operating Instructions and Equipment Manuals (usually dynamic content)
- Simple Video Instructional – DropImageCA
- More Instructional Videos
- Tutorial On Measuring Surface Tension
Company
Model: 190
Name: Rame-hart Instrument Co
Address: PO Box 400, Netcong, NJ 07857
Phone: 973-448-0305
Ellipsometer – Gaertner Scientific L104B
Ellipsometer
Overview
Ellipsometer measures thickness and refractive index of films on planar substrates. Ellipsometric parameters measured at two angles.
Features
- Laser wavelength: 6328 Angstroms
- Software uses ellipsometric angles to calculate t and n
- Optimized for silicon dioxide and silicon nitride films, but generally useful
Specifications
- Angle of Incidence: Fixed by user at a single incidence from 85° to 30° using alignment prism
- Alignment Adjustments: ± 1/4 inch lateral shift both polarizer/analyzer ±6° angular adjustment which is diminished by the amount of ± 1/4 inch lateral adjustment used, i.e., if ± 1/8 inch lateral adjustment is used, i.e., ± 3 max angular adjustment is available
- Sample/Specimen: Must be precisely located
- Light Source: HeNe Laser 0.9mW power output
- Light Beam Size: 1mm beam diameter
- Software: Two Layer Transparent Program
- Measurement Time: Under 1 second for single mode; 3 seconds for dual mode measurement
- Computation Time: 3 seconds for HP9816S; 15 Seconds for HP85B
- Accuracy: Thickness: ± 3A (over most of the measurement range) Index: ± .005 (over most of the measurement range)
- Electrical Power (Vac): 100V, 115V, 220V, 230V, 240V
- Dimensions: 14 X 33 X 43 cm
- Weight: 17 lbs (7.7kg)
Operating Instructions
- Gaertner L104b SOP
- Quick Software Guide
- Spreadsheet Ellipsometry Site – Film Properties From Psi And Delta
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
Internal Links – Protected
Gaertner L104b User Manual
Company
Model: L104B
Name: Gaertner Scientific
Email: info@cookevacuum.com
Address: 201 West Wrightwood Ave, Chicago, IL 60614
Phone: 312-281-5335
Year of Purchase: 1991
PO Number: P-60829
Profilometer – Tencor Alpha-step D500
Profilometer-Stylus D500
Overview
The KLA Tencor D-500 is a stylus profilometer for accurate mapping of surface profiles and for precise measurement of thin-film thickness, with low force (.03mg) capability. 2, 5, and 12-micron radius probes.
Operating Instructions
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
Company
Model: AlphaStep D-500
Name: Tencor Instruments
Address: 2426 Charleston Rd, Mt. View, CA 94043
Phone: 415-969-6767
Year of Purchase: 2020
Thermal Processing
Atmospheric Oxidation & Diffusion Furnaces – Thermco Minibrute
Diffusion Furnace
Overview
Triple stack 4″ diameter tube diffusion furnaces for use at atmospheric pressure and temperatures between 400 and 1150C (1200C for short times). For processing 3″ silicon wafers.
Features
- middle tube: thermal oxidation
- bottom tube: boron doping
- top tube (replaceable): other
Process gasses:
- Oxygen
- Water Vapor (bubbler)
- Nitrogen
- Argon
- Forming gas flow are available
Flowmeter calibrated is for nitrogen; other gasses require a calculation
Instructions
See links below for oxide growth
NOTE: Furnaces should be kept at 400C when not in use. Cycle to room temperature only for HF etching of tube walls.
Operating Instructions
Company
Model: Furnace
Name: Thermco
Address: 1465 North Batavia St, Orange, CA 92668
Phone: 714-639-2340
Rapid Thermal Anneal – Solaris 100 RTP
Rapid Thermal Processor/Anneal
Overview
The Solaris 100 RTP (or RTA=Rapid Thermal Anneal) can heat a silicon wafer to 1200C in seconds. It consists of a Heating chamber and a controller. The wafer to be heated is placed on 3 sharp pins on a quartz glass tray which slides into a quartz glass tube in the oven. Lamps above and below provide the source of energy for heating the wafer. The oven walls are covered with a reflective plating which decreases waste heat, and enhances uniformity and ramp-up speed. A K-type thermocouple on the wafer tray contacts the wafer and provides temperature measurement and feedback.
Features
Windows/LabView control computer
Specifications
Purge gases: argon, oxygen, forming gas
Wafer size: 3 or 4 inch
Detailed Operating Instructions and Equipment Manuals (Dartmouth ID required)
Company
Model: Solaris 100
Name: Surface Science Integration
Address: 580 North Bullard Ave Ste 69, Goodyear, Arizona 85338
Notes
Purchase cost split equally between Instruction and Prof. Liu research. CustomerRTP/RTP123